Husqvarna 455 Rancher total lock-up after hitting dirt

el.jm533

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I've been doing some serious yard cleanup and when I was finishing up the last of the bucking on an oak with my Husqvarna 455 Rancher, I momentarily sank the bar tip into the dirt when the log shifted. The chain immediately stopped dead in the cut, and now it will not rotate at all by hand, even with the chain brake disengaged and the bar nuts loose. The engine still fires up fine and sounds normal, but the chain just won't budge, so I can't even get it apart to clean things out. I’m concerned I might have damaged the clutch drum, the clutch itself, or maybe jammed the sprocket tip with a huge clump of dirt and debris. Has anyone run into this exact total lock-up after a sudden impact? Is this something I could fix?
 
It sounds like the problem might be caused by a jammed clutch or something stuck in the sprocket. Start by taking apart the chain and bar, then check the clutch drum and sprocket for any debris. Make sure the clutch springs are in good shape too. If you find that the clutch is worn out, you might need to replace it. Clear out any blockages and give everything a good lubrication before putting it all back together.
 
I've been doing some serious yard cleanup and when I was finishing up the last of the bucking on an oak with my Husqvarna 455 Rancher, I momentarily sank the bar tip into the dirt when the log shifted. The chain immediately stopped dead in the cut, and now it will not rotate at all by hand, even with the chain brake disengaged and the bar nuts loose. The engine still fires up fine and sounds normal, but the chain just won't budge, so I can't even get it apart to clean things out. I’m concerned I might have damaged the clutch drum, the clutch itself, or maybe jammed the sprocket tip with a huge clump of dirt and debris. Has anyone run into this exact total lock-up after a sudden impact? Is this something I could fix?
Hey, usually it’s just packed solid, clean it out thoroughly and it should spin free again, unless something cracked
 
I've been doing some serious yard cleanup and when I was finishing up the last of the bucking on an oak with my Husqvarna 455 Rancher, I momentarily sank the bar tip into the dirt when the log shifted. The chain immediately stopped dead in the cut, and now it will not rotate at all by hand, even with the chain brake disengaged and the bar nuts loose. The engine still fires up fine and sounds normal, but the chain just won't budge, so I can't even get it apart to clean things out. I’m concerned I might have damaged the clutch drum, the clutch itself, or maybe jammed the sprocket tip with a huge clump of dirt and debris. Has anyone run into this exact total lock-up after a sudden impact? Is this something I could fix?
you know, just to be 100% sure, sometimes the chain brake mechanism gets forced into a tricky spot during a sudden stop, even if the handle is pulled back.
Try fully engaging the chain brake, then aggressively disengaging it (push forward, then pull back) a few times to ensure the brake band is fully retracted from the clutch drum.
 
You can't disassemble it when it's locked because the chain is holding the bar and clutch drum hostage.
you need to loosen the bar nuts all the way. Take a wooden block or a piece of wood and gently tap the end of the guide bar forward.
This should move the bar away from the engine slightly, relieve the severe tension caused by the packed dirt/sprocket jam, and allow the clutch cover to pop off. 90% chance it's just packed dirt in the drum.
 
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Some solid advice there! Whether it’s packed dirt, a stubborn brake band, or the bar being held hostage, those tips should help get it freed up. Fingers crossed it’s just a dirt jam and nothing’s cracked.
 
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