Spark plug gap for best performance

Zaylor

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Joined
Jan 19, 2026
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I’ve been working on chainsaws all morning and noticed a few are running a bit rough. What gap do you typically set, and what’s your reasoning? I’m really interested in how small tweaks can make a difference in performance, starting, and throttle response in everyday use.
 
I generally keep the gap between .020 and .025. A tighter gap seems to help with easier starts and smoother idling especially on older coils without giving up any performance when it comes to cutting.
 
After dealing with a strange stumble once, I decided to stop worrying so much about it. Around .020 works well for me. It strikes a good balance between spark strength and reliability, starts easily whether it’s cold or hot, and handles minor tuning or air filter issues without a problem.
 
I typically set my saws to about .020.
A smaller gap gives a hotter spark allows for quicker starts, and provides a snappier throttle response.
I’ve noticed that in everyday use, it leads to fewer bogging issues and less hassle when the temperature changes or the fuel quality isn’t great.
 
I stick between 020 to 025 but having a lot of saws with points ignition which throws
a real hot spark I have run 030 but have found on the old girls they seem to go
well on 025. I got bitten the other day with one of the points ignition ones
and can tell you they pack a fair wallop.
 
Great tips adjusting the gap settings really does change things a lot.
 
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